DLA26BZ02-NV003 — Flameless Ration Heater Alternative (Magnesium-Free)
Award Maximum: $100,000 Period of Performance: 12 months Phase Type: Phase I
OBJECTIVE: The objective of this SBIR is to develop and validate an innovative, magnesium-free chemical heating technology for military rations that is safe, cost-effective, and environmentally benign. The new heater must meet or exceed the performance of the current FRH without producing flammable gases.
DESCRIPTION: The current Flameless Ration Heater (FRH) used for heating military rations relies on a magnesium-based chemical reaction that produces significant quantities of flammable hydrogen gas. This poses a fire and explosion hazard, particularly in enclosed spaces like vehicles and shelters. Furthermore, bulk, unused FRHs are classified as a reactive hazardous waste by the USEPA, which complicates disposal and transportation logistics. The dependency on foreign sources for the specific grade of magnesium required also creates a strategic supply chain vulnerability. DLA requires a new, domestically sourced ration heater that enhances soldier safety, eliminates logistical and environmental burdens, and ensures a resilient supply chain.
PHASE I: The Phase I effort will focus on proving the feasibility of the proposed magnesium-free heating technology.
Deliverables include:
A final technical report detailing the bench-scale system design, complete datasets from parametric testing, the validated performance envelope, and a preliminary Techno-Economic and Lifecycle Analysis (TEA/LCA).
A comprehensive design-ready package for a pilot-scale production unit.
A detailed transition plan for a potential Phase II effort, including a plan for producing demonstration models.
PHASE II: The goal of Phase II is to develop a pilot-scale production system and demonstrate the technology in a relevant environment. Deliverables include:
A functional pilot-scale manufacturing process.
Product Demonstration Models (PDMs) for evaluation by the U.S. Army DEVCOM Soldier Center and DLA Troop Support.
A validated cost model demonstrating economic viability.
A comprehensive plan for transitioning the technology to full-scale production and integration into the DLA supply chain.
PHASE III DUAL USE APPLICATIONS: At this point, no specific funding is associated with Phase III. Relationships developed and progress made in Phase I and Phase II projects should result in the ability to produce to DoW orders and organic growth of business from there.